5.7.2. Removal of the transmission
For removal of KP execute:
a) preparatory operations:
— open a cowl;
— disconnect a negative wire of the rechargeable battery;
— uncover the engine;
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Fig. 5.13. Fastening of an inlet hose of the air filter: 1 and 3 — places of fastening of a hose of ventilation of a case of the engine; 2 and 6 — collars; 4 — the socket of the air sensor; 5 — a hose of the air pump; 7 — a hose of the air filter
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b) remove an inlet air hose from the air filter (see subsection. "Replacement of the working cylinder of coupling" and fig. 5.13);
c) remove the air filter assembled;
— turn out two fixing screws (fig. 5.18);
— lift the filter and remove it rotary motion;
d) remove the working cylinder of coupling (see subsection. "Replacement of the working cylinder of coupling");
e) remove the sensor of a flywheel which is in the top part of coupling, having turned out two screws of the sensor, and remove the sensor aside;
e) disconnect a starter:
— turn out three bolts (fig. 5.19) in a forward part;
— remove a starter from the adjustable plug rotary motion;
g) turn out fixing bolts in the top part of the transmission (fig. 5.20);
h) establish a lifting beam (fig. 5.21), moor the engine for lifting eyes and slightly raise it;
i) disconnect transmission support from a body (fig. 5.22):
— turn out three nuts of support of the transmission;
— turn out a support bolt on a body;
— remove both support;
j) remove a forward mudguard of the engine (fig. 5.23)
k) remove the left mudguard of the engine:
— turn out three bolts from above (fig. 5.24);
— remove the left mudguard;
l) disconnect a wire of connection with "weight" from the transmission, having turned off a bolt (fig. 5.25);
m) remove the heat-insulating screen of the right half shaft, having turned out three bolts (fig. 5.26);
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Fig. 5.27. Details of fastening of support of the engine and the central longitudinal beam (are shown by shooters)
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o) remove the central longitudinal beam (fig. 5.27):
— turn off two nuts of support of the engine;
— turn out four bolts of fastening of the central longitudinal beam;
— take out two bolts from rubber plugs;
— remove the central longitudinal beam;
o) disconnect a gear shifting bar from the transmission:
— turn off a nut of 3 (fig. 5.28) and push out a bolt 2 up;
— bind a gear shifting bar;
p) disconnect the socket of the switch of light of a backing (fig. 5.29);
c) merge oil from the transmission:
— turn out a bolt and remove the pallet;
— substitute capacity;
— turn out a stopper of a drain opening;
— be convinced that oil completely flew down;
— put a stopper of a drain opening with a new sealing ring and tighten the moment 38 N · m;
r) disconnect a flexible shaft of a speedometer from a transmission case:
— clear the place of connection (fig. 5.30);
— take out the fixing pin 2 of the transmission;
— carefully extend a flexible shaft of 1 speedometer from the transmission;
— close a connecting opening;
s) remove forward wheels:
— weaken bolts of fastening of forward wheels;
— you will hang out forward wheels;
— put basic racks;
— remove forward wheels;
t) disconnect the right half shaft: